Construction Of Animal Feed Mill Plant: Ways To Reduce Costs And Increase Efficiency

During the construction of the animal feed mill plant, the first consideration for customers is how to reduce the initial investment, build and put into production as soon as possible, so as to obtain production benefits. The specific investment includes land costs, equipment costs and later maintenance costs. For the contractor, how to help customers achieve “cost reduction and efficiency increase” in the construction of animal feed mill plants is the key pursuit and other goals.

Measures to reduce costs and increase efficiency in the construction of animal feed plants

To achieve the goal of reducing costs and increasing efficiency of animal feed mill plant, the following aspects should be specifically considered:

(1) Determine the feed variety and production scale

Due to the large number of animal feed manufacturing plants in my country, investors should analyze regional characteristics and market goals in advance before building factories, avoid blind investment, select feed varieties reasonably and scientifically, and determine the production scale according to local breeding conditions.

(2) Determine the production workshop structure

The construction period of concrete structure is long, the cost is low, and the working environment of the animal feed mill plant workshop is good; the construction period of steel structure workshop is short, the cost is high, and the working environment of the workshop is poor, but it can be recycled. Feed production has high environmental requirements, so concrete is the workshop structure chosen by more animal feed mill plants.

(3) Select the production process and equipment

The production process directly affects the purchase of equipment and product quality by feed manufacturers. Choosing a partner with better technical strength and experience can help you achieve twice the result with half the effort. “Powder first and then mix” is a production process that animal feed processing plants choose more, which can not only save storage space, but also reduce processing costs to a certain extent.

According to the animal feed production line design and configuration of reasonable production equipment, the selection of production equipment is the dominant factor related to the quality and cost of finished products. According to the requirements of animal feed mill plant output, environmental protection, quality, etc., the types of supporting equipment selected for each section are also different.

(4) Pay attention to the equipment of auxiliary equipment

While focusing on the main animal feed mill plant equipment, we should also pay attention to the selection and installation of auxiliary equipment. For example, taking the crushing equipment as an example, the crushing air network lacks the necessary settlement space, which is easy to cause the blockage of the pulse dust collector, which will directly affect the performance of the main engine. play.

(5) Plant construction is centered on workshop construction

Try to ensure the distance between the workshop and the raw material warehouse and finished product warehouse, so that they are connected together. The boiler room, power distribution room, machine repair room, etc. should also be distributed around the main workshop, so as to reduce the time of personnel walking and save the cost of circuit loss.

(6) Reasonable arrangement of equipment maintenance

Standardized operation and good maintenance can ensure the normal operation of production equipment and increase the service life. Turning post-repair into pre-maintenance is conducive to reducing production costs and improving production efficiency.

How to reduce material loss in animal feed mill plants

With the rapid development of the feed industry, material loss has attracted great attention from animal feed production lines. Generally, the loss of raw material input and output should be controlled below 0.6%, but there are still animal feed plants reaching 0.7-0.8%. We should reduce the loss from the following aspects.

(1) Raw material moisture

Purchasing raw materials should check the moisture according to the specified standards. The higher the moisture content of the raw materials, the greater the loss, especially for corn. In the procurement process, the moisture control standards should be refined to reduce the negative impact of the loss of high-moisture raw materials.

(2) Raw material temperature

Protein raw materials such as soybean meal and peanut meal are not completely cooled due to the eagerness of suppliers to supply them. During transportation, they will continue to cool and lose water. This is also a loss of raw materials. Therefore, some raw materials must be completely cooled before weighing. (Related post: Feed mill plant in Uzbekistan)

(3) Raw material storage

If conditions permit, use tons of bags instead of bags. Conditional feed mills will use silos with better airtightness for large quantities of raw materials to prevent harmful rodents and insects from entering, and effectively reduce mildew and other losses during storage.

(4) Use of raw materials

In the feeding section of animal feed mill plant, use the raw materials according to the first-in first-out system to avoid the storage time of the previous materials being too long; in the crushing section, avoid excessive crushing, adjust the air volume of the crushing chamber and reduce the temperature; in the mixing section, especially in the months when the temperature is high, at this time If the moisture content of the raw material is low, the addition of water to the mixer must be considered, and the proportion of water added should be calculated according to the external temperature.

(5) Finished product packaging

Packing scales belong to quantitative packaging equipment in animal feed mill plant. If they are not standard, the loss will be large, so proofreading is required for each class. It is best to use coated bags for packaging bags to avoid powder leakage and feed moisture loss.

In today’s highly competitive market, reducing material loss is to reduce the production cost of the animal feed mill plant and improve the overall efficiency, so it is necessary to carry out refined management for each production link.

Richi Machinery specializes in the research and development, design and manufacture of animal feed mill plants, which can help feed enterprises put into production quickly and seize market opportunities. Welcome new and old customers who have invested in the production of animal feed to contact us.

What affects pellet hardness in animal feed mill equipment for sale?

Animal feed mill equipment as the most equipment in the feed pellet production, if want to production the best feed pellet , must to know what affects pellet hardness in animal feed mill equipment for sale?

Throughout the whole process of animal feed mill equipment for sale, in addition to the feed formula, the process that affects the hardness of the pellets of pellet feed are: the crushing process of raw materials, the puffing and expansion process of raw materials, the mixing of raw materials, water, oil spraying process, the steam pre-conditioning process, the selection of the ring die in the pelleting process, the post-ripening, post-spraying process and the drying and cooling process.

  • Effect of crushing process on pellet hardness

The decisive factor for the hardness of the pellets in the crushing process is the size of the crushed raw material. The impact of crushing particle size on the hardness of the granule is indirectly through the tempering process and granulation process. In actual production, according to the production performance of different animals and the size of the ring die aperture, crushing size requirements to make appropriate adjustments. In poultry feeds generally require pellets of granular feed to be hard, low pulverization rate, which is reducing the waste of feed.

animal feed mill equipment for sale

Generally speaking, in the process of the chicken feed manufacturing plant, the finer the crushing size of the raw material, the easier the starch paste in the tempering process, the stronger the bonding effect in the granule material, the greater the hardness of pellets.

  • The influence of the puffing process of the material on the hardness of the pellets

Through the puffing process of raw materials, it can destroy the anti-nutritional factors in raw materials, remove the toxins in raw materials, kill bacteria and eliminate harmful substances. The protein in the raw material is denatured and the starch is fully pasted. The effect of paste starch on the hardness of the granule is significant.

At present, puffed raw materials are mainly used in the production of high-grade suckling pig and special aquatic materials. For special aquatic materials, the raw materials through the puffing, starch paste degree increased, the hardness of the formed particles also increased, which is conducive to improving the stability of the particles in water. In the animal feed mill equipment for sale, through puffing, the starch is easier to pasted, which can improve the hardness of pellets.

  • The influence of mixing of raw materials, water addition and oil spraying process on the hardness of pellets 

The mixing of raw materials can improve the uniformity of various particle size components, which is conducive to maintaining the basic consistency of pellet hardness and improving product quality. The process of adding water in the mixer is still an issue being actively explored. In the production of hard pellet feed, the addition of 1-2% water in the mixer is conducive to improving the stability and hardness of the pellets.

However, due to the increase of moisture, it brings negative effect to the drying and cooling of the pellets. It is also unfavorable to the storage of the product. High moisture material after forming the pellet, the particle hardness is small, the particle wet and soft, good palatability, can improve the production performance of livestock and poultry. In large breeding enterprises can use this wet pellet feed. Wet pellets generally can not be stored, generally require that the production that feeding.

Adding grease in the mixing process is a common process of adding grease in the feed production plant. Adding 1-2% grease can not significantly reduce the hardness of the pellet, adding 3-4% grease can significantly reduce the hardness of the pellet. In the animal feed mill equipment for sale, fully mixing raw material, adding appropriate water and grease can improve the hardness of the pellets.

  • The effect of steam tempering process on the hardness of pellets

Steam tempering is a key process in pellet feed processing, and the tempering effect directly affects the internal structure and appearance quality of pellets. Steam quality and tempering time are two important factors that affect the tempering effect. High-quality and dry saturated steam can provide more heat to raise the temperature of the material, so that the starch paste, the longer the tempering time the higher the degree of starch paste, the more dense the structure of the formed pellets, the better the stability, and the greater the hardness.

For general livestock and poultry, the tempering temperature is kept at 70-80℃ by adjusting the amount of steam added, and the tempering time is controlled by changing the length of the conditioner, the angle of the paddle and the rotational speed to about 30 seconds. For fish materials, generally adopt double or multi-layer jacket tempering to improve the tempering temperature and extend the tempering time. It is more conducive to improve the stability of fish particles in the water, and the hardness of the particles also increases accordingly.

Steam tempering is a key process in the feed pellet machine for sale. High-quality and dry saturated steam and longer tempering process can improve the hardness of the pellets.

  • The influence of the ring die on the hardness of the pellets

Pelletizer ring die aperture and compression ratio and other technical parameters can significantly affect the hardness of the pellets. The length of the pellet has an obvious influence on the compression capacity of the pellet. For the same diameter pellet, the longer the length of the pellet, the greater the measured hardness if there is no defect in the pellet.

Adjusting the position of the cutter and maintaining the proper particle length can keep the hardness of the particles basically the same. The shape of the particle diameter cross-section also has a certain influence on the particle hardness. The 8-shaped cross-section has a stronger pressure-bearing capacity than the round cross-section, and the measured hardness value is also larger.

In addition, the material of the ring die also has a certain influence on the appearance quality and hardness of the pellets. There is a significant difference between the pellets produced by ordinary steel ring die and stainless steel ring die. Using the same aperture but different compression ratio of the ring die, the hardness of the pellets with the increase of compression ratio significantly increased. Selecting a suitable compression ratio ring die can produce pellets of suitable hardness.

  • The effect of drying and cooling process on the hardness of pellets

In order to prolong the storage time of feed products and ensure the quality of products within a certain period of time, the feed pellets need to undergo the necessary drying and cooling processes. In the test to determine the hardness of the pellets, the hardness of the pellets was measured by cooling the same product for 5, 10 and 15 minutes respectively, and it was found that the hardness of the pellets with low hardness was not significantly affected by the cooling time, while the hardness of the pellets with higher hardness decreased with longer cooling time. This may be due to the fact that the brittleness of the granules increases as the water inside the granules is dissipated, which affects the granule hardness.

In the animal feed mill equipment for sale, the factors affecting the hardness of the pellets are far more than these. As more and more scientific and technical workers who are enthusiastic about feed processing technology research, more and more methods to regulate the hardness of the pellets are mastered.

Welcome to visit richi machinery.

Organic fertilizer pellet making machine production line

Richi Machinery is a professional manufacturer of organic fertilizer pellet making machine. The products are made of fresh chicken and pig manure and do not contain any chemical ingredients. However, chickens and pigs have poor digestion ability and can only consume 25% of the nutrients.

The other 75% of the nutrients are excreted with the feces, so that the dry product contains nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other ingredients. Chicken manure dryer not only creates economic benefits for enterprises, but also makes great contributions to human environmental protection projects.

1. What’s organic fertilizer?

What’s organic fertilizer made by organic fertilizer pellet making machine and organic fertilizer production line?

Organic fertilizers are rich in organic matter, which can provide nutrients for crop growth, and can also fertilize and improve soil. There are many kinds of organic fertilizers, the raw materials are very wide, and the fertilizers are also ever-changing.

It provides the nutrients needed for crop growth, and the nutrients are comprehensive. It contains 16 kinds of nutrients necessary for the growth of crops, and also contains other elements that are beneficial to the growth of crops, which can comprehensively promote the growth of crops, and the nutrients are released evenly and for a long time.

The nutrients contained in organic fertilizer are more than It exists in organic form and can be released slowly to supply nutrients to crops for a long time. The application of organic fertilizer can improve the soil structure and enhance soil fertility.

Organic fertilizer made by organic fertilizer pellet making machine can increase the soil water holding capacity, which can generally be increased by about 10 times. It also has good drainage, so it can alleviate the difference between soil dryness and wetness, and the root environment of crops will not be too much. too large or too small.

2. Advantages of organic fertilizer pellet making machine:

  • Compared with natural agglomeration granulation devices (such as rotary disc organic fertilizer pellet making granulator, drum organic fertilizer pellet making machine), it has a concentrated particle size distribution and is easy to control.
  • High efficiency and easier to meet the requirements of large-scale production.
  • The spherical particles have no acute angle after granulation, so the pulverization rate is extremely low.

3. Features of RICHI organic fertilizer pellet making machine:

The granules produced by RICHI organic fertilizer pellet making machine are spherical. The organic content can be as high as 100,000 to achieve pure organic granulation. Taking advantage of the fact that organic particles can inlaid and grow with each other under a certain force, no binder is required during granulation.

The granules are firm and can be screened after granulation, reducing drying energy consumption. The organic matter after fermentation does not need to be dried, and the moisture content of the raw material can be 20-40%.

Organic fertilizer pellet making machine

4. Application scope of organic fertilizer pellet making machine:

The organic fertilizer pellet making machine is favored by the majority of users, and the internal rotating organic fertilizer pellet mill is widely used in the granulation of organic fertilizers. Due to the high granulation rate, stable operation, durable equipment and long service life, it is selected as the ideal product by the majority of users.

The stirring tooth organic fertilizer pellet making machine is suitable for organic fertilizer raw materials such as livestock and poultry manure, composting fertilizer, green manure, sea fertilizer, cake fertilizer, peat and soil fertilizer. The qualified granulation rate of this machine is as high as 90 or more.

Adapt to a variety of different formulas, the compressive strength of organic fertilizer is higher than that of discs and drums, the percentage of large balls is lower than 15%, and the uniformity of particle size can be adjusted according to user requirements through the stepless speed regulation function of the machine.

This organic fertilizer pellet making machine is more suitable for direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

5. Working principle of organic fertilizer making machine:

Using the mechanical stirring force of high-speed rotation and the resulting aerodynamic force, the fine powder material can be continuously mixed, granulated, spheroidized and densified in the machine, so as to achieve the purpose of granulation. The particle shape from the organic fertilizer pellet making machine is spherical, the sphericity is greater than or equal to 0.7, the particle size is generally between 0.3 and 3 mm, and the granulation rate is greater than or equal to 80%. The higher, the smaller the particles, and vice versa.

6. Organic fertilizer granulator production line

It is produced by non-drying and normal temperature process, one-time molding, and the output is 1-1.5t/h and 1.5-3th/h. The equipment has low investment, quick effect and good economic benefits.

The complete set of organic fertilizer pellet making machine has a compact process layout, scientific and reasonable, and advanced technology. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance.

The raw material has wide adaptability and is suitable for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, etc. The product has a high granulation rate. It can produce various concentrations and various types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetic fertilizers, etc.).

In particular, the granulation of rare and ammonium bicarbonate series compound fertilizers fills the domestic gap and ranks at the domestic level.

The organic fertilizer pellet making machine production line is designed and manufactured according to the requirements of compound fertilizer plants and fertilizer distributors, with an output of 10,000 to 100,000 tons.

It adopts the process of direct feeding from the hoisting tank and direct unloading of the mixer, which almost achieves the goal of “zero” blanking. The main organic fertilizer pellet making machine adopts forward and reverse operation, and the material is stirred and output through a special internal screw mechanism and a unique three-dimensional structure.

Features of organic fertilizer pellet making machine plant:

①Fully automatic. The organic fertilizer pellet making machine production line is composed of three parts: automatic batching system, mixing system and quantitative packaging machine. It is controlled by computer and fully automatic production. Greatly reduces the number of staff and reduces labor intensity.

②High precision. The batching system is computer-controlled, electronic weighing, and strictly controls the proportioning. For various ingredients, the error after electronic quantitative packaging is less than one thousandth.

③The output is large. The design output of the organic fertilizer pellet making machine production line is 8T to 30T per hour, and there are three specifications to choose from. This fully solves the contradiction of organic fertilizers due to the strong seasonal concentration of materials.

④ New technology.

  • The mixing system adopts a drum type non-destructive mixer and a barrel type feeder, which not only does not damage the original particle shape of the material, but also prevents the segregation of the finished product after mixing; batch batch mixing, high mixing uniformity. The blade of the mixer is uniquely designed, the mixing is uniform, and the material is fed and discharged quickly. Effectively improve product quality and market competitiveness.
  • In view of the humid climate, relatively small production workshop and high labor cost, XYPF-B series (ground feeding method) production line equipment, the batching system is installed under the barrel, the organic fertilizer pellet making machine production line is compact, and the floor area is small, and it is directly on the ground. material, the labor intensity is relatively small. The unique barrel-type lifting device minimizes the contact between the material and the air, and avoids the moisture absorption of the material during the production process.
  • XYPF-Ⅱseries anti-corrosion model adopts different special anti-corrosion measures, which greatly prolongs the service life of the equipment, and is especially suitable for use in rainy and humid areas.
  • The organic fertilizer pellet making machine production line does not have any dead corners, and it is convenient and simple to clean up after shutdown.

⑤Easy to manage. The main control room of the organic fertilizer pellet making machine production line can monitor the running status of each component equipment. The high-speed 485 or 232 communication interface is convenient for connecting with printers and computers. It can store 20 kinds of formulas, and truly realize the modernization of production management.

⑥Strong adaptability. The organic fertilizer pellet making machine plant is suitable for all kinds of harsh field environments, including alpine areas and humid areas.

floating feed extruder manufacturer in china

Where can I buy floating fish feed making machine?

1.Where can I buy floating fish feed machine?

Where is the floating fish feed making machine sold? How much for one? The advantages of the floating fish feed making machine are that it is simple to operate, easy to use, and the pelleted feed aqua fish love to eat, and it can reduce feed costs for the majority of farmers and improve breeding profits.

floating feed extruder machine cost

In the use of floating feed extruder machines, farmers generally choose motor-type floating fish feed pellet machine. For some farmers who have special needs and are generally inconvenient to use electricity, they would like to know where diesel-type floating fish feed pellet machines are sold? How much?

RICHI Machinery is an old brand with many years of experience in floating fish feed making machine manufacturing. It is a manufacturer specializing in the production of pellet mill equipment.

RICHI provides motor-type floating fish feed making machines, diesel-type floating fish feed making machines, and tractor-type pellet machines for customers with various needs.

floating feed extruder manufacturer in china

2. How to use the floating pellet machine?

There are also some matters that need to be paid attention to before using the floating pellet machine. In order to make the majority of farmers more handy when using it, the following will introduce the precautions and usage methods of the floating fish feed making machine before use. (Related post: Floating Fish Feed Mill)

(1) (Starting without electricity) Start-up steps

  • Place the speed control handle on the “start” position of the speed indicator.
  • Insert the starting handle into the starting shaft hole, press the pressure relief handle with the left hand, and shake the starting handle with the right hand until you hear the normal injection sound of the diesel engine.
  • Shake quickly. When the flywheel has obtained enough energy, quickly release the decompression handle and continue to shake vigorously, and the diesel engine can be started.
  • Once the diesel engine is started, the start handle will automatically disengage and slide out by the force of the helical slope of the start shaft hole. At this time, the start handle still needs to be held tightly and pulled back to avoid accidents.

(2) (Energized start) Start-up steps

  • Put the speed control handle at the “start” position of the speed indicator.
  • Turn the circuit key to “I” gear, at this time the battery is connected to the starter, and then dial to “II”, the starter gear is pushed into the ring gear to mesh with it, and the flywheel rotates, and the diesel engine starts. (Related post: Shrimp Feed Mill)
  • After the diesel engine is started, the key must be returned to the “I” block immediately.
fish feed production process fish feed mill plant cost

3. How much is floating fish feed making machine?

The power of the brand is intangible. More and more users pay more attention to the quality of the floating fish feed making machine when buying products than the brand. Diesel feed pellet machines are no exception. Many farmers will ask the questionabout the price of feed pellet machine, which brand of floating fish feed making machine is of good quality, etc.

RICHI Machinery, a professional floating fish feed making machine manufacturer, is an old brand specializing in the production of pellet machine equipment. The price is moderate, the models are complete, and you can take it home for a few thousand yuan. It is a good choice for breeding entrepreneurs to start a business and get rich.

The floating fish feed making machine, as the name suggests, is also a floating fish feed extruder machine. This equipment is mainly aimed at the feed processing equipment used by individual family farmers and small farms.

floating fish feed machine price fish feed mill plant cost

The equipment has a compact design, small footprint, low noise, simple structure, and easy operation. One machine is multi-purpose, which belongs to the multi-functional small feed pellet machine. It can save the feed cost and improve the economic profit for the breeder. (Related post: Sinking Fish Feed Machine)

The specific price of the floating fish feed making machine depends on the raw materials used by the breeder, how much output they need, and what type of pellet machine equipment to choose. Because of the different models, output and configuration, each floating fish feed making machine manufacturer’s quotation is different, the process is different, and the machine structure is different.

The difference, so the floating fish feed making machine price is high and low, the price ranges from several thousand dollars to ten thousand dollars. Users can consult the sales of RICHI floating fish feed making machine manufacturers online.

They can talk about the raw materials used and the required pellet diameter in detail, so that it is convenient to recommend suitable models. Just compare prices. pelleting effect, yield and other objective factors to choose the floating fish feed making machine that suits you.

biomass pellet mill

Suitable compression ratio for biomass pellet mill

How to choose a suitable compression ratio for biomass pellet mill? How is the compression ratio of the biomass fuel pellet machine calculated? The compression ratio provided by the biomass pellet mill manufacturer is generally calculated according to the specific gravity of the local material of the manufacturer. How does the customer choose the appropriate compression ratio?

1. How to choose a suitable compression ratio?

The mold compression ratio of the biomass pellet mill is determined according to the raw material, so let’s cite a few simple woods. The compression ratio of poplar is 1:6, the compression ratio of pine is 1:7, the compression ratio of hard miscellaneous wood is 1:5, the compression ratio of broken shavings is 1:5.5, and the compression ratio of corn stalk is 1:8. Judging from these simple figures, the compression ratio of different raw materials is different.

The harder the raw material, the smaller the compression ratio, and the more fluffy the raw material, the greater the compression ratio. The raw material contains a lot of fiber, and the material with a lot of fiber is easy to form.

Then let’s talk about the compression ratio of poplar wood of 1:6. What do the 1 and 6 in the numbers represent? There are 6mm, 8mm, and 10mm directly for each small hole of the biomass pellet mill of the ring die, and this 1 represents the diameter of the hole of each small hole.

If the diameter of the ring die hole is 8mm, then this 1 represents 8, and 6 represents the effective aperture. The effective aperture is equal to the diameter of the hole multiplied by the effective aperture length, that is, 6*8=48. That is, 8:48.8:48 is simplified to 1:6, and 1:6 is the compression ratio of poplar, which is converted in this way.

The quality of the biomass pellet mill depends on the compression ratio of the ring die, but if the customer The molding rate of your production of wood pellets is not very high, so you can appropriately reduce the compression ratio, which can not only increase the output, but also reduce the service life of the mold and the pressure roller. So how to choose the right mold:

First of all, on the premise of selecting a good biomass pellet mill ring die, the appropriate die hole form, opening ratio and compression ratio (compression ratio = effective length of the die hole diameter) should be selected according to the specific gravity of the production material. On the premise of ensuring the strength of the ring die, try to increase the opening rate of the ring die.

For some kinds of materials, under the condition of ensuring a reasonable compression ratio, the ring die is too thin, so that the strength of the ring die is not enough, and explosions may occur during production. At this time, the thickness of the ring die and the decompression hole should be increased under the premise of ensuring the effective length of the die hole.

The ring die compression ratio refers to the ratio of the effective length of the ring die hole to the minimum diameter of the ring die hole, which is an index reflecting the extrusion strength of wood pellets. The higher the compression ratio, the stronger the extruded wood pellets.

For the compression ratio of the biomass pellet making machine ring die of the straight hole, the effective length of the ring die hole is the total thickness of the ring die, and the minimum diameter is the diameter of the die hole itself; for the release stepped hole and the outer tapered hole.

The die the effective length of the hole is the total thickness of the ring die minus the length of the release hole or the length of the outer tapered hole, and the hole diameter of the small diameter section is the hole diameter for calculating the compression ratio; for the compressed stepped hole and the inner tapered hole, this situation is special.

 Generally, the thickness of the entire ring die is used as the effective length of the die hole, and the minimum diameter is the diameter of the small diameter section. Of course, the meaning of the ring die compression ratio calculated in this way is different from the first two cases.

Roughness is also an important indicator to measure the quality of the biomass pellet mill machine ring die. Under the same compression ratio, the larger the roughness value, the greater the extrusion resistance of the wood pellets, and the more difficult it is to discharge. Excessive roughness also affects the quality of the pellet surface. A suitable roughness value should be between 0.8 and 1.6.

2. What is the necessity of developing biomass energy?

biomass pellet mill
sdr

The development of biomass energy is conducive to improving the well-being and quality of life of the more than 500 million rural people across the country, promoting the combination of planting and breeding and the revitalization of rural ecology, reducing air pollution and fossil energy consumption, and promoting national energy security and low-carbon green development.

The core of the energy revolution is the transition from fossil energy to a low-carbon energy system dominated by renewable energy. Vigorously promoting biomass energy in rural areas can curb unreasonable rural energy consumption, effectively improve the energy consumption structure of rural residents, reduce pollutants and greenhouse gas emissions caused by fossil energy consumption in rural areas, and contribute to the establishment of a well-off society that meets the needs of rural areas in an all-round way.

3. The demand for biomass pellet mill increases

With the increasing price of food, the crops that were directly discarded can be reprocessed by biomass pellet mill to become the feed required for farming. In addition, sawdust and straw processed by sawdust pellet machine or straw pellet machine.

The pellets can be sent directly to power plants to replace coal and used as a new energy source. This greatly reduces costs and is recognized by more and more customers.

The three main energy sources used by human beings today are oil, natural gas and coal, all of which are non-renewable energy sources. According to experts’ predictions, if the demand for energy at the current economic development speed is met, these three energy sources that can be exploited and utilized in the earth, will be exhausted in 40 years, 60 years and 200 years respectively, the development and utilization of new energy has become an urgent issue in human development.

Since the global oil crisis occurred in the 1970s, the development and utilization of renewable energy has attracted more and more attention. Bioenergy is an important renewable energy. In the current world energy consumption, bioenergy accounts for 14% of the world’s total energy consumption, second only to In oil, natural gas and coal, it ranks 4th.

Straw wood biomass pellet mill technology is suitable for promotion and application in forest areas and agricultural areas rich in biomass resources, and can also be used to treat crop straw, wood waste from furniture factories and wood processing factories.

(1)The calorific value of straw pellets and sawdust pellets is large, the calorific value is about 3900~4800 kcal/kg, and the calorific value after carbonization is as high as 7000-8000 kcal/kg.

(2)The fuel of straw pellets and sawdust pellets has high purity and does not contain other impurities that do not generate heat. Its carbon content is 75-85%, ash content is 3-6%, water content is 1-3%, and it does not contain coal gangue. Stones and other impurities that do not generate heat but consume heat will directly reduce costs for enterprises.

(3)The fuel of straw pellets and wood pellets does not contain sulfur and phosphorus, and does not corrode the boiler, which can prolong the service life of the boiler, and the enterprise will benefit a lot.

(4)Since straw pellets and wood pellets do not contain sulfur and phosphorus, they do not produce sulfur dioxide and phosphorus pentoxide during combustion, so they will not cause acid rain, pollute the atmosphere, or pollute the environment.

(5)Straw pellets and wood pellets are clean and hygienic, easy to feed, reduce the labor intensity of workers, greatly improve the labor environment, and enterprises will reduce the cost of labor.

(6)After burning straw pellets and wood pellets, there is very little ash ballast, which greatly reduces the site for stacking coal slag and reduces the cost of slag removal.

(7)The ashes after burning straw pellets and wood pellets are high-quality organic potash fertilizers with extremely high grades, which can be recycled to generate profits.

As a new type of pellet fuel, straw pellets and wood pellets have won wide recognition for their unique advantages. Compared with traditional fuels, it not only has economic advantages but also environmental benefits, and fully meets the requirements of sustainable development.

With the promotion of environmental protection and the reduction of raw materials in many countries, biomass pellet mills, sawdust pellet machines and straw pellet machines have developed by leaps and bounds. What about the prospects of biomass pellet mills? What are the advantages? RICHI Machinery Co., Ltd. will introduce to you.

If you want to know more about small biomass pellet mill for sale Brazil, 2 ton per hour biomass pellet mill for sale Romania, biomass pellet mill for sale South Korea, CE Certificate biomass pellet mill for sale Poland, solid wood biomass pellet mill for sale USA, Europe white pine biomass pellet mill for sale Austria, stable performance pine biomass pellet mill for sale Australia, biomass pellet mill for sale Indonesia, biomass pellet mill for sale Malaysia, biomass pellet mill for sale Thailand, biomass pellet mill for sale Netherlands, please contact Richi Machinery for details.

wood pellet mill for sale

How to invest a biomass wood pellet mill plant?

The biomass energy industry has developed rapidly in China in recent years. It is a good choice to invest in the construction of a biomass wood pellet mill plant. As a biomass energy equipment manufacturer, Richi Machinery has been specialized in wood pellet mill for sale for many years, and will provide you with some information.

The first thing to do is to do a survey on the local market. Is there a big demand for wood pellets? How is the competition? Is the wood pellet mill plant ready? When the preparatory work is done, I don’t think I need to say more, because the investment in this industry is still relatively large, and everyone will not enter this industry in a hurry. (Related post: wood pellet mill for sale

If the preparations are done, the next step is to choose a manufacturer of wood pellet mill plant equipment. There are two options here. One is to find a manufacturer to customize a complete set of wood pellet production lines, which saves time and effort and is guaranteed, but the investment is large.

(2) The other is to purchase the core, wood pulverizer, biomass wood pellet mill. Then other equipment is equipped by yourself, so that the wood pellet mill plant investment is less, but the requirements are higher, and you need to be knowledgeable about machinery. Which method is good, choose according to your actual situation.

A general biomass wood pellet mill plant includes: wood pellet granulator, pulverizer, screening equipment, cooling equipment, environmental protection dust removal equipment, packaging equipment, and drying equipment if necessary. All kinds of auxiliary equipment, fans, cyclone, belt conveyors. According to different wood pellet mill plant production capacity, the size and model of the output equipment are different, and the price is also much different, and the specific situation depends on the situation.

For the installation of the wood pellet mill plant, we all go back to people to install it. There will also be after-sales service in the later stage, please rest assured. We will give guidance. To invest in the construction of biomass wood pellet mill plant equipment manufacturers, the first thing you need is a reliable biomass wood pellet mill plant company.

Richi Machinery is a pelletizing machine manufacturer specializing in the wood pellet mills for sale, if you are interested in our biomass pellet plant and wood pellet factory projects and solutions, please leave your needs and email, WhatsApp and other contact information, our sales staff will provide professional answers and corresponding product pictures, videos and quotations.

1. Importance of cooling section in wood pellet mill plant:

factory supply competitive price biomass wood pellet mill

The importance of the process cooling section of the wood pellet mill plant:

Regarding the production of biomass pellets, each time a whole wood pellet mill plant is matched, we need to match the corresponding equipment according to the raw materials.

Normally, for a complete wood pellet mill plant, we need the following sections; from the crushing section of raw materials to the crushing section, and the crushed materials directly enter the wood dryer, which can effectively improve the efficiency of the drying equipment.

After drying the material, within the feeding requirements of the wood granulator, the finished granules can be produced. After the pellets are produced by the wood pellet mill, they then enter the cooling section, and then pack the cooled pellets. Today we will talk about the cooling section in the entire wood pellet mill plant.

The cooling section mainly comes from the cooling of finished pellets. The cooling equipment we mainly use includes cooling bins and counter-flow coolers. For many customers, I only need to pack the pellets directly after they are produced. In this way, one working section can be reduced.

However, after the pellets come out, the surface temperature is about 60-80℃, and the pellets produce some water during the high pressure process. If the pellets containing water vapor on the surface are directly sealed and packaged, it will affect the gloss of the pellets themselves, and will cause the pellets to crack, and the powder formation rate will be high.

In this case, the sales price of the pellets will be greatly affected. In contrast, the advantage of the cooling section is that the pellets can be cooled by counter-flow cooling, and then the dust of the pellets can be collected, which can improve the forming rate of the pellets and ensure the selling price of the pellets.

Regarding the cooling section, it is very necessary to increase the entire wood pellet mill plant, so as to ensure that the pellets produced are more standard and the appearance is more beautiful. (Related post:fuel pellet plant

2.Wood pellet mill price and quality which is more important

The wood pellet mill cost is a commonplace question. We have written a lot of articles about the price of wood pellet machines before. The price of a specific set of wood pellet mill plant or the price of a single wood pellet mill machine has an approximate amount. So today, let’s discuss which is more important, the price and the value of wood pellet mill?

The wood pellet machine price is relatively transparent in the whole industry, but according to the size and strength of the manufacturer, different manufacturers have different pricing for different models of wood pellet mill. It can be said that if you only pay attention to the price of wood pellet machine when you first come up, then you cannot buy good equipment.

As the saying goes, seeing is believing, hearing is believing, if you can’t see the specific equipment, don’t judge its price out of thin air. The price difference between Audi and Alto is not a little bit, and their quality can be imagined.

A wood pellet mill that can continue to work without failure, guarantee output, and win profits is a good equipment, when the value is equal to or greater than the price of the wood pellet machine.

Then the most expensive equipment is not expensive, and the main factor that determines the wood pellet machine price is the strength of the manufacturer. Plant area, processing accuracy, spare parts supply, after-sales service, etc. are collectively referred to as manufacturer strength.

Customers with long-term goals will spend more on good, high-value wood pellet mill plant equipment than on low-value bargains. Again, seeing is believing, it is strongly recommended that all bosses must come out and turn to the manufacturer to see the strength of the manufacturer to know whether the wood pellet mill price is more important or the value is more important. (Related post:biomass wood pellet plant in Indonesia

If you want to know more about new condition wood pellet mill for sale USA, Europe use wood pellet mill for sale Austria, new technology 2-3 ton per hour wood pellet mill for sale Australia, wood sawdust biomass wood pellet mill for sale Indonesia, wood pellet mill for sale Malaysia, wood pellet mill for sale Thailand, wood pellet mill for sale Netherlands, please contact Richi Machinery for details.

poultry feed maker machine

What’s the poultry feed maker machine output?

Poultry feed maker machine is widely used in large, medium and small livestock farms, poultry farms, aquaculture, grain and feed processing plants, self-employed farming and large, medium and small feed processing plants.

Therefore, in the process of purchasing a feed pellet machine, there are always various problems. Below, make a brief summary and answer to the ten most frequently consulted questions in the feed pellet machine question list.

poultry feed maker machine

1.What is the output of the poultry feed maker machine? How much can you produce per hour?

The most concerned issue of many customers inquiring about the poultry feed pellet making machine is nothing more than the output of the poultry feed maker machine, and the output of the feed pellet machine is different according to the type of equipment.

Poultry feed maker machines are divided into ring die and flat die pellet machines. Generally, ring die pellet machines are used for large-scale feed production. The flat die feed pellet machine is mainly used for the production of large, medium, small and household scale feed pellets.

Richi Machinery mainly produces ring die poultry feed maker machines. Compared with flat die, the biggest advantages of this model are: reasonable structure, wide application range, good quality, long service life, low noise and low energy consumption.

The output of feed pellet electromechanical models is 1~45 tons/hour.

2.What is the poultry feed making machine price?

In addition to the output of the poultry feed maker machine, the poultry feed making machine price is also the most important factor considered by many buyers. According to the production needs, generally the demand of 1 ton/hour output, it is necessary to choose the ring die poultry pellet machine, because the flat die feed pellet machine is not durable, and it is only for small household output.

Flat die feed pellet machines are relatively cheap.

Depending on the output and power, the price ranges from more than 1,000 to more than 10,000 US dollars; however, as far as the current application is concerned, the ring die poultry feed maker machine is the future trend, the poultry feed making machine price is usually 7000-100000USD, and the service life is long, and the processed feed is of good quality.

Poultry feed mills all use ring die pellet machines, because the advantages of ring die feed pellet machines are incomparable to flat die pellet machines. If the quality of feed is not pursued, and the small production demand is tens of kilograms or hundreds of kilograms, it is also possible to choose a flat die pellet mill.

3.What is the quality of poultry feed pellet machine?

Richi Machinery poultry feed maker machine has passed ISO quality management system certification, EU CE safety certification. Some models have obtained national patent certificates.

The model has passed the durability test and obtained the agricultural machinery appraisal certificate of the Agricultural Machinery Promotion Department, and some provinces can participate in the purchase of agricultural machinery subsidies.

Advantages of Poultry Feed Pellet Maker Machine:

(1) The gear box is made of high-quality gray cast iron material, with low noise and good shock absorption.

(2) Gear transmission is adopted, which is more efficient than belt transmission and worm gear transmission, and can avoid belt slippage and short belt life in belt transmission.

(3) The structural design of the traditional poultry feed maker machine has been changed, the shell has added reinforcing ribs, and the thickness of the casting has been increased, thereby greatly enhancing the strength of the machine and preventing the breakage of the shell of the feed pellet machine.

(4) The die plate and pressure roller are made of high-quality alloy steel with a hardness of 55-60HRC.

(5) The most suitable die hole structure for sawdust processing, the core technology obtained through a large number of experiments—the best die hole compression ratio.

(6) Safe electronic control system, operating system fully compliant with CE standard, emergency stop button can quickly shut down the machine in emergency. (Hot post: cat litter making machine)

(7) Because of strict and standardized production and technical management, the consistency and interchangeability of all our machines and each part are ensured, and customers can choose spare parts more assured.

4.Which brand of poultry feed pellet making machine is easy to use?

Richi Machinery has dozens of series and hundreds of specifications of poultry feed maker machine with complete models and excellent quality. It has a good reputation in the industry and its products are widely sold at home and abroad.

5.Which models of poultry feed maker machines are easy to use? How to improve the service life of the machine?

SZLH series poultry feed pelleting machine is currently the most popular machine, and the customer’s praise and reputation are very good. (Related post: cat litter production line)

After purchase, it is necessary to carry out trial production according to the instruction manual or the correct guidance of the staff, and strictly follow the operation steps for trial production, which can not only effectively improve the service life of the poultry feed maker machine, but also reduce the problems in the production process. Secondly, the daily maintenance of the machine is very important.

6.What is the function of poultry feed pellet machine?

(1) Simple structure, wide applicability, small footprint and low noise.

(2) Powdered feed and grass powder can be granulated without (or a little) liquid addition. Therefore, the moisture content of pelleted feed is basically the moisture content of the material before pelleting, which is more conducive to storage.

(3) The granules produced by this poultry feed maker machine have high hardness, smooth surface and sufficient internal curing, which can improve the digestion and absorption of nutrients, and can also kill general pathogenic microorganisms and parasites. It is suitable for raising rabbits, fish, ducks and laboratory animals. , which is more economical than mixed powder feed.

(4) This model is equipped with 2.5-10mm diameter molds, which are suitable for granulation of different materials and achieve the best effect.

(5) Adapt to different materials to ensure the pressing effect. Compression molding of wood chips, corn stalks, etc. requires a lot of pressure. In similar granulation equipment, the roller part is the central part of the entire equipment, and high-quality alloy steel is used to improve the service life of the roller.

7.What problems should be paid attention to when using the poultry feed pellet machine for the first time?

When the new poultry feed maker machine is used for the first time, it should be operated strictly according to the instructions. Before operation, the new mold plate should be ground. It takes one hour to grind with oil. In order to improve the service life of the machine.

8.Which complete sets of machines should be matched with the poultry feed maker machine?

Poultry feed pellet machine is generally used with auxiliary equipment: pulverizer, feeder, dryer, cooling unit, etc.;

9.Yield and packaging of poultry feed pellet mill

Yield: The smallest poultry feed maker machine has a yield of 15-20 kg per kilowatt, and other manufacturers generally have a maximum of 10 kg. The energy consumption per unit output is generally 0.06-0.05 kWh/kg, and other manufacturers 0.1 kWh/kg.

Packaging: It adopts professional fumigation-free packaging board, and wraps it with plastic wrap to prevent rust during transportation.
Strong brand advantage, strict quality assurance, very high customer return rate. Create a high-quality feed pellet machine.

10.The advantages of poultry feed maker machine components are analyzed, allowing you to purchase more clearly and with confidence

As consumers in the Internet age, purchasing products pay more and more attention to the quality and brand of products. There is also a growing awareness of buying good quality brands. With the rapid economic development of the times, some small workshops with unqualified brands have emerged as the times require.

The products produced have captured some price-oriented customers at low prices. Just pay attention to the cheap price, the quality of the product cannot be guaranteed, and there is no follow-up service. In the end, it is the consumers who suffer.

Those who are familiar with the feed pellet machine know that the structure of the feed pellet machine is very simple. Today Richi Machinery will briefly analyze the poultry feed pelletizer machine.

(1) Power: pure copper motor, national standard copper core motor, can be customized according to customer voltage;

(2) Feed hopper and discharge hopper: galvanized sheet or stainless steel sheet, rust-proof and thick material. Adopt integral sheet metal hemming, the structure is firm and reliable;

(3) Electric control cabinet: electrical components from Siemens and other poultry feed making machine manufacturers are used. It adopts phosphating, pickling and spraying treatment, with high thickness, and the electrical box adopts emergency stop switch to prevent equipment damage caused by boring equipment. Safer and more durable to use.

(4) Transmission structure: It adopts bevel gear transmission structure and reducer transmission structure, which has stable operation, low noise, positive and negative rotation, and long gear life.

(5) Die pressure roller: As the most important component of poultry feed maker machine, Richi Machinery has very significant advantages in the industry.

The die plate and spindle are made of 40Cr/4Cr13, which has high Cr content and is more wear-resistant. The material is forged, and the internal grains are more fine and uniform, which improves the mechanical properties of the material. The fully automatic CNC automatic punching machine ensures the smoothness of the aperture and the first-class quality of the granules.

The die plate, spindle, pressure roller and pressure roller shaft are vacuum heat treated, which does not damage the surface quality of the parts, does not deform, mold hardness, wear resistance, and mold life.